Guide: A well-known local soap production enterprise located on the outskirts of the capital city of Antananarivo ordered a 2 ton of hand-fired biomass steam boiler who mainly produces household cleaning soap, industrial cleaning soap and other products with an
In the soap manufacturing industry, thermal energy is a core element that runs through the entire production process -like the melting and mixing of raw materials such as oils and alkalis, the constant temperature maintenance of saponification reactions, the drying and shaping of soap bases, etc..Every key link cannot be separated from stable and continuous steam supply. For a long time, soap manufacturing enterprises have mostly relied on fuel and coal-fired steam boilers to meet their thermal energy needs. While the high cost and high pollution shortcomings of traditional boilers are gradually becoming prominent with the intensification of global energy price fluctuations and increasingly strict environmental policies. In this context, biomass steam boilers have become the preferred solution for energy upgrading in the soap industry due to their low fuel costs, excellent environmental performance, and strong adaptability, injecting new momentum into the industry's green transformation and cost reduction and efficiency improvement. As an island nation in southeastern Africa, Madagascar has abundant agricultural resources. But its industrial development is facing problems such as unstable energy supply and high costs. Soap production is a typical "heat driven" process with clear requirements for steam pressure, temperature, and stability in different processes. Biomass steam boilers can precisely match these needs. A well-known local soap production enterprise located on the outskirts of the capital city of Antananarivo ordered a 2 ton of hand-fired biomass steam boiler who mainly produces household cleaning soap, industrial cleaning soap and other products with an annual output of 5000 tons. With the increase of production capacity and in order to solve problems such as high energy costs, environmental non-compliance, and unstable supply, the company has decided to upgrade its steam supply equipment and find a low-cost and environmentally friendly steam boiler equipment that is suitable for local energy conditions.
After investigating and comparing multiple boiler manufacturers, they ultimately chose Xinli Boiler's DZH series biomass fired steam boiler. The boiler adopts an advanced water fire tube combination structure, which has the characteristics of large heating area, high heat transfer efficiency, and rated thermal efficiency of over 85%. It can efficiently burn various biomass fuels such as sawdust, sugarcane bagasse, rice husks, coconut shells, etc. Madagascar is a major agricultural country with extensive cultivation of crops such as sugarcane, rice, and coconut. It also has abundant and affordable biomass fuel resources, which can significantly reduce energy costs for businesses. In addition, the boiler is equipped with an efficient dust removal and desulfurization device, the emissions of pollutants such as smoke and sulfur dioxide generated during the combustion process are much lower than Madagascar's environmental standards. Those can meet the development requirements of "Green Jndustry" and helps the enterprise overcome the pressure of environmental protection rectification. At the same time, the structure design of the boiler is reasonable with a low failure rate, which can meet the 24-hour continuous production needs of enterprises and avoid production line shutdowns caused by equipment failures. The successful implementation of this project not only provides a green energy solution that can be used as a reference for other industrial enterprises in Madagascar, but also demonstrates the technical strength and product quality of Chinese boiler manufacturing enterprises, and provides a good platform for cooperation between China and Madagascar in energy equipment, industrial technology and other fields. The picture shows the delivery site of the boiler:
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